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Why cement plants release so much CO2

Thermal decomposition of calcium carbonate · Decomposition · Endothermic

Even with perfectly clean fuel, making cement releases CO2, because the gas comes out of the rock itself.

Reactants approach

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Energy profileEa illustrative
EnergyProgressEaΔHreactantsproducts

ΔH = +178 kJ · endothermic, absorbs heat

CaCO3(s)CaO(s)+CO2(g)

ΔH per mol CaCO3.

Meet the molecules

  • Reactantsolid

    CaCO3

    calcium carbonate (limestone)

  • Productsolid

    CaO

    calcium oxide (quicklime)

  • Productgas

    CO2

    carbon dioxide

What you notice

Concrete is the most-used material on Earth after water, and making cement, the binder that holds it together, causes about 8% of global CO2 emissions. Roughly 60% of that comes not from fuel but from the limestone itself. In a cement kiln, crushed limestone is heated above about 900 °C, driving off carbon dioxide and leaving quicklime, calcium oxide, which then reacts with clay minerals at around 1450 °C to form cement clinker. Each tonne of limestone gives off about 440 kg of CO2, however clean the fuel is.

Safety: Quicklime reacts with water violently enough to boil it and causes severe burns to skin and eyes.

Step by step

  1. 1

    Heat goes in

    Breaking up the carbonate ion takes energy: 178 kJ per mole (100 g) of CaCO3, supplied by burning fuel.

  2. 2

    Carbonate splits

    Each CO3^2– ion gives up a CO2 molecule, leaving an O^2– ion that stays with Ca2+ as CaO.

  3. 3

    Entropy sets the temperature

    ΔH is positive, but releasing a gas makes ΔS large and positive. Above about 840 °C (with CO2 at 1 atm), TΔS outweighs ΔH and ΔG becomes negative.

  4. 4

    CO2 escapes

    The gas is carried up the chimney, so the reaction runs to completion instead of settling at equilibrium.

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