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Why hand warmers get hot

Oxidation of iron · Redox · Exothermic

A hand warmer is a packet of rust-in-a-hurry: the same reaction that eats bridges, sped up to keep your fingers warm.

Reactants approach

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Energy profileEa illustrative
EnergyProgressEaΔHreactantsproducts

ΔH = -1,648 kJ · exothermic, releases heat

4Fe(s)+3O2(g)2Fe2O3(s)

ΔH per 4 mol Fe.

Meet the molecules

  • Reactantsolid

    Fe

    iron

  • Reactantgas

    O2

    oxygen

  • Productsolid

    Fe2O3

    iron(III) oxide

What you notice

Tear open a disposable hand warmer and within a few minutes it reaches about 50–60 °C, staying warm for several hours. The pouch holds iron powder, salt, water soaked into vermiculite, and activated carbon, behind a cover that lets air in slowly. The heat comes from rusting, the same reaction that eats away car bodies and bridges, made fast by using a powder with a huge surface area and salt water to carry ions. Seal a warm pack in an airtight bag and it cools down, because it runs out of oxygen.

Try it

Open a hand warmer, let it heat up, then seal it in a zip bag with the air squeezed out; feel it cool over the next hour, then open the bag and feel it warm again.

Safety: Hand warmers can cause low-temperature burns if held against bare skin for a long time, so keep them in a glove or pocket.

Step by step

  1. 1

    Air gets in

    Opening the outer wrapper lets oxygen diffuse through the porous inner pouch to millions of tiny iron grains.

  2. 2

    Iron loses electrons

    At the surface of each grain, iron atoms give up electrons and become Fe2+ ions. Salt water acts as an electrolyte, letting ions move between nearby sites.

  3. 3

    Oxygen gains them

    O2 molecules, together with water, take up those electrons to form hydroxide ions, which combine with the iron ions.

  4. 4

    Rust and heat

    Further oxidation turns Fe2+ into Fe3+, ending as hydrated iron(III) oxide, written here simply as Fe2O3. Every 4 mol of iron (223 g) releases about 1650 kJ.

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